These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. Click here for full pdf version of this article includes all graphs, charts, tables, and author information. Liquids and solids are usually charged via connections in the top cover of the reactor. Sep 29, 2014 start glass thickness readings at any point. The characteristics of our glass lining chemical resistance new products and new process techniques are creating larger areas of use and more exacting requirements for surface protection in plant engineering. These glass lined reactors are widely used in all food and pharmaceutical industries for presenting the solution of safe flow of liquids and gases.
This design satisfies two of industrys primary requirements. Industrial reactor we are a leading manufacturer of chemical reactor, glass lined reactor, ms jacketed reactor, used reactor, pharmaceutical reactor and ms reactor from mumbai, india. Three types of glass lined reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide selection of agitation solutions. Since the optimix baffle system for glass reactors is of the same type as for the glass lined reactors the scale up from small pilot scale glass reactors up to huge production glass lined reactors is eased. These seal specially designed for any mixed and pressurized liquid in vessel with top entry agitators where no leakage of highly acidic process. They are usually fabricated in steel, stainless steel, glass lined steel, glass or exotic alloy. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glasslined reactor where the effects of the chemical attack enhance those of abrasion. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive ped are available on request. Nevertheless, it allows a comparison between glasses, showing 3009 glass advantageously. Glasslined reactors ae reactors glass process equipment. A typical batch reactor consists of a storage tank with an agitator and integral heatingcooling system. Glass lined conical vacuum dryers150 ltrs to 4500 ltrs.
The k type glass lined reactor is a reactor designed with separable cover and body. Contact now 8000l\0l\12500l\16000l k type glass lined reactors product name. A reactors glass lining may be eroded by abrasive solids in the reactants. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated. Spherical cylindrical graduated feed vessels for controlled addition of liquid reactants. This section introduces furnaces and refractories and explains the various design and operation aspects. The reactors in the ae design are characterized by a main flange gasket with the same. Optimix is a patented reactor design that optimizes the mixing performance of glass lined reactors by integrating three baffles on the vessel wall. The standard overhead glass assemblies on glrs glass lined reactors are designed for reactions under reflux and distillation. Never ever remove scale from a glass lined reactor jacket by acidification. Glasslined reactor, glass reactor, monobloc agitators by. Glass overhead assembly for glr, distillation overhead. Good documentation practice gdocp oq operational qualification anilkumar 20091031 06.
Our ae range of reactors has a twopart construction, manufactured to. The optimix reactor is a patented design that optimizes the mixing performance of glasslined reactors by integrating three baffles on the vessel wall. Agitated vessel heat transfer is commonly used in batch manufacture where it is frequently necessary to calculate the time to heat or cool a batch or the cooling capacity required to hold an exothermic or endothermic reaction at constant temperature. Large selection of reglassed and glass lined reactors. Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. In bioscience companys ph is used at various places including glass lined reactor for product efficiency. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies. Other materials such as steel alloys or reactive metal solutions ti, ta, zr can be offered. Equipment that is often supplied with a glass lining includes reactors. Glasslined reactors manufactured from carbon steel, stainless steel, and. Our controllers include delta t controls to prevent thermal shock damage to glasslining. We have a wide range of glasses for safe operation for acidic and alkaline processes, high temperature applications and abrasive processing with solids. One reason why our glass lined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies.
The reactors in the ae design are characterized by a main flange gasket with the same diameter as the total reactor. Glasslined reactors of thaletec offer excellent resistance to corrosion, abrasion, pressure, water vapor, thermal shock, and wear. Lab reactors combines the quality and strength of production sized ddps reactors in a smallscale laboratory design. All thaletec glass linings available glasslined reactors of thaletec offer excellent resistance to corrosion, abrasion, pressure, water vapor, thermal shock, and wear. Glass lined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc. The glass reactors convey this knowledge to the user. Glasslined flush valves are lined with pfaudlers virtually inert, acid and alkaliresistant glass to protect product purity. Double seal for glass lined reactor and double mechanical. If you have a gmm pfaudler glass lined reactor coupled with a gmm pfaudler temperature control unit, we will guarantee the thermal performance.
A glasteel, onepiece valve head and stem seals reliably against a glass. The optimix reactor is a patented design that optimizes the mixing performance of glass lined reactors by integrating three baffles on the vessel wall. Optimix is a patented reactor design that optimizes the mixing performance of glasslined reactors by integrating three baffles on the vessel wall. The cover is fastened to the body using clamps, with gaskets between them. A wide variety of glass lining reactor options are available to you, such as free samples. Download as xls, pdf, txt or read online from scribd.
Liquids and solids are usually charged via connections in the. Sachin industries ltd, formally sachin filtech pvt. Advantages of the glasslined measurement technology. Maximum allowable thermal shock 3009 glass example 1 example 2 charging of the reactor when introduction of a heating or the glasslined wall or fluid in the cooling fluid into the jacket. Reactor used is glass lined reactor and length is 1950mm. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glass lined reactor where the effects of the chemical attack enhance those of abrasion. The polyvalence and reliability in every circumstances all our glass lined steel reactors are in accordance with the din 286. Glass lined reactors ce monoblock design sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. It may also be necessary to define the stable operating region or acceptable reagent addition. Glass lined reactors ae twopart design sgl manufacture a range of glasslined reactor designs in a variety of materials, specifically stainless steel and carbon steel. As the best equipment for hydrolysis, neutralization. Used reactors inventory search glass lined reactors ipp. Glass lined reactors ae twopart design sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Hi, can any one suggest me what could be the test cases applicable for glasslined reactors for api facility.
Glass lined reactors 118 glass lined agitators 216 glass lined baffles 192 glass lined covers 207 glass lined drives 117 glass lined reactor parts 38 carbon steel reactors 1 stainless steel reactors europe less than 5000 litres 73 stainless steel reactors europe 5,00019,999 litres 20. Optimix baffle system is available for all cylindrical glass reactors down to dn200. Used glass lined reactor, used reactors perry videx llc. Three types of glasslined steel reactor design ae, be, ce which can be provided with jacket or halfcoil and a. The solutions shown are fully developed and standardized types of equipment or equipment specifically adapted to a certain process. Manufacturers of pharma glass glass lined equipment.
Glass lined reactor equipmentgongtang chemical equipments. Industrial reactor chemical reactor manufacturer from mumbai. Buchi glass, glass lined steel equipment and pharma reactor systems guarantee best performance in pilot plant, kilo lab and chemical production for scale up to cgmp manufacturing of apis and chemicals. Selecting include optimix will add optimix baffles to any of these reactor models. Materials between the glass lined wall and the batch 320f and 482 0f may be safely is at 356 f, the fluid introduction. Glass lined steel tanks are also available for corrosion resistant chemical storage. Glasslined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc.
Maintenance and repair of glasslined equipment chemical. These reactors are available in volumes ranging from 63 liters to 6300 liters. Generally, this pressure vessel is suitable for the small capacity chemical processing works. Open type glass lined reactors subordinate category. Glass lined vessel inspection procedure glasslined. Pfaudler, 200 gallon, full jacketed, glass lined reactor. Glasslined reactors ae reactors glasslined reactors. We also help you choose the most appropriate heat transfer fluid. The table of the thermal shock resistance of glass lined parts considers this reduction. Dec 03, 2010 never ever remove scale from a glass lined reactor jacket by acidification. Jan 08, 2015 selecting include optimix will add optimix baffles to any of these reactor models. Gmm pfaudler glass lined glasteel equipment are the longrecognized standard in the chemical process industries and are engineered and built per asme code section viii div. Three types of glass lined steel reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide selection of agitation solutions. One of such measurement of ph in reactor as explained below.
Glass lining reactor, glass lining reactor suppliers and. What allows glasslined steel to be used with most corrosive materials is the slow rate of reaction. A furnace is an equipment used to melt metals for casting or to heat materials to change their shape e. These vessels may vary in size from less than 1 litre to more than 15,000 litres. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor to carry out maintenance and parts replacement.
The reactors in the ae design are characterized by a main flange gasket with the. Glass lined sensor with platinum minitip fused into the glass as a fastresponse temperature probe, platinum sensors can be combined with the electrodes for the continuous glass control probe rp probe. Oq of glasslined reactor oq operational qualification. The top head can be divided by the vertical lines on the sidewall. We catered for these requirements when developing our glass lining technologies particularly durable. You can choose from a manual design or two models of airactuated flush valves that also permit diffusion, if desired. Manufacturer of industrial reactor chemical reactor, glass lined reactor, ms jacketed reactor and used reactor offered by s. We have standard designs from 490,000 liter 124,000 gallons. Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications. Glass lined reactor free download as excel spreadsheet. Glass lining technologies the properties of glass lining email850p email800 email350. They are usually fabricated in steel, stainless steel, glasslined steel, glass or exotic alloy. As a professional glass lined reactor manufacturer, gongtanng has comitted to providing glass lined reactor equipments,including opentype glass lined reactor,closetype glass lined reactor and half pipe coil jacketed glass lined reactor. Comparison between glass lined reactor and stainless steel.
Engineered systems corrosion resistant gmm pfaudler india. The flangemounted design reduces the possibility of leaks through gaskets, since only one gasket is required for a seal. Glasslined steel tanks are also available for corrosion resistant chemical storage. Taiji is one of the premier glass lined steel equipment manufacturers in the world. Glasslined sensor with platinum minitip fused into the glass as a fastresponse temperature probe, platinum sensors can be combined with the electrodes for the continuous glass control probe rp probe. Our ce range of reactors has a monoblock construction, manufactured to exacting standards and international specifications.
Glasslined steel equipment is used in a wide range of chemical. We offer complete glasslining inspection services to ensure that your reactor. About 31% of these are reactors, 6% are mixing equipment, and 2% are pumps. Jul 01, 2007 what allows glasslined steel to be used with most corrosive materials is the slow rate of reaction. Compact economical cartridge mechanical seal for glass lined vessel. With the most trustworthy metallic volume cylinders we have secured a noticeable position in the market by giving glass lined reactor to all commercial customers.